AfterMarketNews Auto Care Pro AutoProJobs Auto-Video.com Brake&Frontend BodyShopBusiness Counterman EngineBuilder Fleet Equipment ImportCar Motorcycle & Powersports News Servicio Automotriz Shop Owner Tire Review Tech Shop Tomorrow's Tech Underhood Service

Do Training, Technology And Parts Sourcing Issues Keep You Up At Night?

We often hear that the things that keep shop owners awake at night pertain to profitability, productivity, training, keeping up with technology, shop operations/expenses and parts quality/availability. This month, we hear directly from one of your...

Read more...

Top 10 Automotive Repair Shop Pet Peeves

No two days are the same for the owner of a repair shop. Every day brings its unique set of challenges to overcome, but, for the most part, the day progresses along and one day passes to the next. But, there are those occasions when certain daily activities...

Read more...

Keeping Counterfeit Parts Off The Road

One constant refrain in the technical features on AutoCarePro and all of our sister sites, is the need to use quality parts — and trust where that part is coming from. Failing to do so puts your customer and your shop’s reputation at risk. But...

Read more...

Engine Coolant Temperature Diagnostics

While old-school cooling system service often ­focused on coolant leaks and overheating engines, let’s begin thinking “new-school” by looking at modern cooling systems through the eyes of the engine coolant temperature (ECT) sensor. Coolant temperature...

Read more...

Volkswagen: Parking Indicator Sounds Off with No Obstacle

Customer complains that the parking assistance issues warning sounds for both the front and/or rear of vehicle with no obstacle in range. Water intrusion into sensor holders is causing corroded plug contacts and sensor electrical pins, which results in...

Read more...

Volkswagen: Unnecessary Electric Coolant Fan Replacements

Model: 2006 Volkswagen Jetta Sedan Customer concerns of “electric coolant fans continue to run after the ignition is switched off” are resulting in unnecessary coolant fan replacements. It is considered normal operation for the electric coolant...

Read more...

Ford Fusion Alignment Spec (2005-‘13)

Millions of Ford ­Fusions were sold in the U.S. between 2005 and 2013. When it comes to alignments, it is critical to diagnose the customer first, to find out if their Fusion drifts or pulls, and then to check all of the possibilities for the complaint...

Read more...

Nissan Titan Brake Job

The Titan is Nissan’s full-size pickup. The Titan has had no major brake problems or recalls, and the brakes are fairly easy to service. Nissan had a few teething problems with brake judder on 2004-‘06 models, but this was corrected with better...

Read more...

The Case for On-Car Wheel Balancing and Wheel-to-Hub Indexing

Off-car wheel balancers do an excellent job of measuring dynamic unbalance — static and couple — and many also measure tire/wheel uniformity, radial runout or calculate radial force variation (RFV) to help eliminate vibration and verify the assembly...

Read more...

Educating Drivers, Technicians and Service Advisers with Dill’s New TPMS Videos

Dill Air Controls has launched its new TPMS training and educational videos, supporting three audiences — consumers, technicians and service advisers. The consumer videos are available in shortened versions, and are positioned for the customer waiting...

Read more...

Top 5 Tools: Kenny Younkins, Ken’s Auto Service Center

Kenny Younkins, owner Ken’s Auto Service Center Akron, OH While Ken first said his favorite tool is his fishing rod, he said in the shop he prefers these five:   Snap-on 3/8” Drive Impact Wrench Mastercool Brake Flaring Kit Mitchell...

Read more...

Mitchell 1 Enhances Quick Links and Printing Functions in Latest Release of ProDemand

Mitchell 1 announces it has made several important enhancements in the latest release of its ProDemand repair, diagnostic and maintenance information program as a direct response to customer feedback. The implemented changes include an expanded Quick...

Read more...

Home Cooling Right On the Mark: Lining Up Timing Belt Service for First-Generation Kias

Print Print Email Email

This month, we’re going to take a look at timing belt replacement on the increasingly popular Kia line of vehicles. Kia has made strong inroads into the market by offering high-quality vehicles at an affordable price. As underhood car techs, we’re prepared to handle any of these cars: You have the required skills and, with service information that is readily available, there’s no reason you shouldn’t feel comfortable under the hood.

We find most belt replacements are done as a recommended service at 90,000 miles. This is a good opportunity to suggest additional service that is due at the same mileage. At a minimum, any accessory drive belts should be replaced, and it’s also a good idea to suggest water pump replacement at the same time. Even if the pump looks good now, there’s a good chance it won’t last another 90,000 miles. Plus, it’s not a hard sell once the customer is made aware of the labor costs and inconvenience involved in replacing the pump at a later date. The same can be said for camshaft and crank seals; any sign of leakage should initiate replacement.

For timing belt replacement procedures, we’ll take a look at the popular Sportage model first, and then the more complex Sedona twin-cam V6.

Kia Sportage
Introduced in 1995, the first-generation Sportage was Kia’s entry in the hot mini sport-utility segment. The vehicle was powered by a 2.0L inline, 4-cylinder engine, providing 130 hp. Interestingly, in 1997, the Sportage adopted the automobile industry’s first knee airbag.

Discontinued in 2002, the Sportage re-appeared in 2005 (second-generation) and was available with the 4-cylinder powerplant, or a more powerful 2.7L V6 engine rated at 172 hp.

Sportage Timing Service Steps
Most of these little SUVs powered by a willing 2.0L twin-cam engine have some Mazda roots. And, being mounted inline, provides good access after disconnecting the battery.

  1. Remove the fresh air intake duct from the radiator.

  2. Next remove the shroud bolts to gain access to the clutch fan retaining nuts.

  3. Remove the fan and shroud together.

  4. Loosen the alternator drive belts and remove the water pump pulley and belts.

  5. From under the car, loosen and remove the A/C and power steering belt.

  6. Remove the upper belt cover.

  7. Now is a good time to align your timing marks. It’s always a good idea to confirm where the marks are before teardown. On the intake side, the “I” mark should be lined up with the seal plate mark. The exhaust side uses an “E” to identify the mark.

  8. Two more bolts will remove the lower cover, allowing you to confirm that the mark on the crankshaft timing belt pulley is in line with the mark on the oil pump.

  9. Loosen the tensioner bolt and move the tensioner outward to allow for removal of the belt.

    Note: Be careful not to over-extend the tensioner spring while moving it outward. Closely look at the tensioner spring for distortion or stretching; if in doubt, replace it.

  10. With the belt removed, spin the tensioner pulley, listening for loud bearings, and visually inspect its condition.

  11. Don’t wash the tensioner in solvent. Instead, wipe it down with a clean rag so any lubrication in the bearing stays in place. If there is any sign of leakage at the shaft seals or if a water pump is going to be replaced, now is the time to take care of those tasks.

  12. After confirming the timing marks are aligned, install the new belt, putting slack on the tensioner side.

  13. Loosen the tensioner bolt and turn the crankshaft two revolutions in the proper (clockwise) direction to reconfirm mark alignment. If all is well, continue to turn the crank until the S mark on the exhaust cam is in line with the reference mark on seal plate. See Figure 1.

  14. Loosen the tensioner bolt, allowing the spring to set the proper tension. Two more revolutions bring the timing marks back in line.

  15. Check for 0.030-0.033” of belt deflection between the cam pulleys with 22 lbs. of pressure.

  16. Reinstall the covers and components that were removed, and you’re ready to put the car back into service.

One other note: While the service information systems declare the 2.0L to be an “interference engine,” and that it’s possible that valve damage could occur in the event of a broken belt, experience shows that it isn’t always the case. It’s well-worth your time — and the customer’s money — to install a belt to confirm any suspected damage. More often than not, you’ll be OK.

Kia Sedona
The first generation of the Sedona (1999-2005) was developed to compete with the minivan segment of Toyota Sienna, Honda Odyssey and the Chrysler minivans. It was delivered with a 3.5L V6 engine (195 hp) and was mated to a 5-speed automatic transmission.

The second generation Sedona (2006 to the present) has been upgraded with a 3.8L V6 (244 hp) engine.

Sedona Timing Service Steps
As the Kia line progressed, things didn’t stay as simple as the Sportage. The Sedona, Kia’s version of the ever-popular minivan, is powered by a 4-valve twin-cam V6, so it’s no surprise that belt replacement will be more complex and require some additional precautions.

  1. Start by removing the engine cover, drive belt, idler and tension pulley, as well as the power steering pulley.

  2. Now you can remove the timing belt covers. While supporting the engine with either an engine support tool or a jack under the oil pan, and being careful not to distort the pan, remove the right-side engine mount.

  3. Rotate the crankshaft clockwise and align the timing mark, positioning the No. 1 cylinder’s piston in the TDC position (compression stroke).

  4. At this time, the timing marks of the camshaft sprocket and cylinder head cover should coincide with each other.

  5. Now you can remove the auto tensioner unit and the timing belt.

    Note: Be sure the tensioner arm moves freely and all the pulleys spin free without noise. As with the Sportage, avoid cleaning the pulleys in any solvent. Any sign of binding in the tensioner arm should be dealt with now to ensure the auto tensioner will do its job for another 90,000 miles.

  6. Using a vice, slowly push in the plunger on the automatic tensioner, allowing you to install the locking (set) pin. Be sure the plunger retracts smoothly and shows no signs of leakage; if in doubt, replace it.

  7. With the No. 1 cylinder still at TDC, reinstall the tensioner and timing belt, maintaining the proper belt tension between each shaft in this order:

    • crankshaft sprocket

    • idler pulley

    • left bank exhaust camshaft sprocket

    • left bank intake camshaft sprocket

    • water pump pulley

    • right bank intake camshaft sprocket

    • right bank exhaust camshaft sprocket

    • tensioner pulley.

  8. In the event a camshaft sprocket rotates excessively, don’t rotate it more than necessary to align the timing mark.

  9. When realigning the timing marks, turn the cam in the opposite direction it rotated. If one sprocket is fixed at the No. 1 compression TDC position (on the mark) and the other sprocket is rotated one revolution clockwise or counterclockwise, the intake and exhaust valve might contact each other, resulting in bent valves.

  10. After installing the timing belt, put counterclockwise pressure on the right (firewall) side exhaust cam, tensioning the belt, and make sure all the timing marks are still lined up. If so, snug down the center bolt of the tensioner as you prepare to adjust the tension.

  11. This engine requires an initial mechanical tension adjustment to keep the hydraulic tensioner in its operating range. To make the mechanical adjustment with the set pin in place, rotate the crankshaft 1/4-turn counterclockwise, and then return it to TDC by turning it clockwise. Using a two-pin tensioner pulley socket and a beam-type torque wrench, push down to exert 50 kg-cm of tension on the pulley, while maintaining the tension. Tighten the center bolt to 32 to 40 ft.-lbs.

  12. To check the adjustment, remove the auto tensioner-locking pin and rotate the crankshaft two turns in the direction of rotation (clockwise), returning the engine to No. 1 TDC. Wait 5 minutes and confirm that the auto tensioner rod is protruding 3.8 to 4.5 mm (0.150-0.175”). This is also a good time to double-check that the timing marks are lined up.

  13. Reinstall the covers and feel good about a job well done.


Log On

When it comes to service information, Kia is at the top of the list. This is one company that wants us to have the information we need to take care of their customers’ vehicles. By now, you all should have Internet access at the shop, so go to www.kiatechinfo.com and register to gain access to the carmaker’s free technical website. Take some time to look around at what’s available. Like any tool, you have to learn to use it — but it’s certainly time well spent. Don’t overlook the “community” section, which is loaded with good information.

The following two tabs change content below.

Bob Dowie

Bob Dowie has been in the automotive service business for 43 years, and his shop, Village Auto Works in Chester, NY, specializes in Honda, Toyota, Mazda and Nissan repair. Dowie owns and runs a Honda Civic and Nissan Sentra SER in SCCA GT Lite Class racing, and gets his technicians ­involved in various aspects of the sport.
1 reply to this post
  1. Setting the timing is pretty straight forward. Line up the timing mark on the crankshaft, set the belt and brace it from the bottom with a piece of Styrofoam or cardboard. Wrap the belt around the upper bearing and front outer cam, adjust the timing marks and pull belt tight continue on to the 2nd front cam, hold this in place with a clip or clothes pin. The belt goes down around the water pump and up the rear cam. Using a 17mm wrench, turn the cam to the timing mark, wrap the belt and tightly to the timing mark, holding both the belt and cam in place. (It helps if you can get a helper). Next, do the same with the far rear cam, align it to the timing mark and wrap the belt around it. Pull the belt from the bottom to hold the cams and belt in place. Place a clip or clamp on the bottom of the back cam with belt to hold it in place. Release the belt and cam and check your timing marks, it should hold itself. Next, wrap the belt around the bottom adjustment bearing. Adjust the bearing with a needle nose pliers and a 14mm socket, rotate the adjuster with the pliers to tighten the belt, hold it tightly while tightening the center bolt. Belt and bolt should be snug, repeat if necessary. Install the auto adjuster (pin in) beneath the adjustment bearing. Remove the clips from the cams. Next, rotate the crankshaft a couple of turns to insure the cams and pistons don’t interfere with each other. Rotate the crankshaft to its timing mark and recheck the timing mark on each of the cams. If everything looks in order, pull the pin on the auto adjuster, put the lower cover on and the harmonic balancer, inside, outside belts and everything else back together.

Leave a Reply

Latest articles from our other sites:

Streamlight Launches Compact ProTac 1AAA Light


Streamlight Inc. has introduced the ultra-lightweight ProTac 1AAA, the latest addition to the ProTac series of tactical handheld lights. The new light uses one easily sourced AAA alkaline battery, and...More

Ingersoll Rand Adds Small Rotary Compressors to R-Series Line

Ingersoll Rand extends its R-Series line of compressed air solutions to include small rotary compressors with V-Shield technology to reduce leaks and improve reliability. Built on a common platform,...More

Engine Coolant Temperature Diagnostics

While old-school cooling system service often ­focused on coolant leaks and overheating engines, let’s begin thinking “new-school” by looking at modern cooling systems through the eyes of the engine...More

Volkswagen: Parking Indicator Sounds Off with No Obstacle

Customer complains that the parking assistance issues warning sounds for both the front and/or rear of vehicle with no obstacle in range. Water intrusion into sensor holders is causing corroded plug contacts...More

Diagnostic Strategies For Solving TPMS Errors

The first step in any diagnostic strategy is to figure out whether or not your customer's vehicle actually has a TPMS problem. Any number of things can cause the TPMS warning light to come on or flash....More

Ford Fusion Alignment Spec (2005-‘13)

Millions of Ford ­Fusions were sold in the U.S. between 2005 and 2013. When it comes to alignments, it is critical to diagnose the customer first, to find out if their Fusion drifts or pulls, and...More

Streamlight Launches Compact ProTac 1AAA Light


Streamlight Inc. has introduced the ultra-lightweight ProTac 1AAA, the latest addition to the ProTac series of tactical handheld lights. The new light uses one easily sourced AAA alkaline battery, and...More

Millermatic 190 and 141 MIG Welders Offer Improved Ease-of-Use and Arc Performance

The new MIG and Flux-Cored-capable Millermatic 190 and Millermatic 141 MIG welders (replacing the Millermatic 180 Auto-Set and Millermatic 140 Auto-Set MIG welder models) offer users improved portability,...More