Alignment and Suspension Specs: Ford Fusion 2006-2010 – UnderhoodService

Alignment and Suspension Specs: Ford Fusion 2006-2010

In 2006 when Ford introduced the Fusion, many could not help but to compare it to the third- and fourth-generation Taurus models. The previous generation had a reputation for broken springs and tire shredding bushing problems. The 2006-2010 Fusion is a different story.

AWD and Hybrid models do not differ significantly from the FWD models, and the same is true for 4-cylinder and V6 models. One of the only differences in AWD model specs is the rear ride height.

If you get one of these vehicles in your shop, you need to be aware of a few things at write-up that could turn a “menu priced” alignment into a very expensive procedure. Be aware, to adjusting the camber or caster in the front requires replacement of the upper ball joint with an aftermarket adjustable unit. Also, the  caster can be adjusted with new upper “plus or minus” control arm from Ford.

Front Suspension
The front suspension on the Fusion uses a double ball joint arrangement on the lower control arms. If one of the links or joints is damaged, it can create steering problems like poor returnability and inconsistent steering feel.

There is no built-in camber or caster adjustment for the front suspension. Adjusting these angles requires an adjustable ball joint for the upper control arm. The adjustable aftermarket ball joint is easy to install and will give ±1.0º of camber or caster. Some adjustable ball joints can give as much as ±1.5º.

The caster can also be altered by changing the upper control arm. Ford has released four different control arm part numbers (two for each side) that alter the caster by ±0.4º depending on the control arm ordered. This is not a “standard adjustment” but should be used as a last resort if the vehicle can not be brought to within specifications.

When you reinstall the upper control arm, it is critical to align the bushings in the body bracket. Failure to do so will result in noise and vibration. When installing the bolts that attach the control arm to the vehicle, do not tighten fully. To align the hole in the upper arm with the hole in the body bracket, insert a 6.35mm (0.25 inch) drill bit through both holes. Tighten the upper arm-to-body bolts to 35 ft./lbs. and remove the drill bit.

Inspection of the suspension components is necessary before performing an alignment. Replacing damaged suspension components may save time and be more profitable as opposed to installing adjustable components. Take time to look at the alignment readings and compare them side to side. While a shifted or damaged cradle may be impossible to diagnose with the naked eye, the camber and caster angles can be more conclusive.

Rear Suspension
The rear suspension is adjustable without any parts or kits. The toe is adjustable using a toe link. Camber is adjustable by an eccentric bolt in the lower control arm. There have not been any reports of sagging or broken rear springs like on the Taurus model it replaced.


Ride Height

Jounce the car’s suspension several times, making sure to pull up and release several times.
In the front, the first measurement is taken from the center of the inboard lower control arm bolt to the ground. Next, measure the distance from the ground to the underside of the control arm directly under the strut. Subtract the second measurement from the first; this will give you the height specification for that side. Average the the measurements for both sides. On all models including AWD, the distance should be 2-11/16" (68mm) ± 3/4" (19mm).

In the rear, the first measurement is taken from the center of the inboard lower control bolt to the ground. Next, measure the distance from the ground to the center of the bolt of the outboard pivot bolt. Subtract the second measurement from the first and this will give you the height specification. Average the the measurements for both sides. The specification for the rear for FWD models is 2-9/16" (65mm). On AWD models, the specification is 2-1/32" (52mm). On both models, if it is below specification by 7/8" (19mm), Check for damaged springs or suspension components.

Steering Position Sensor
Stability control was optional in 2009 and standard in 2010. If a toe adjustment was made, it is not required to calibrate the steering.

 Related

Brake Job: Ford Fusion

In the short time the Fusion and its cousins have been on the road, there have not been any recalls or TSBs issued for the brake system. Customer and field reports are positive and there are very few reports for brake noise. More

 

Alignment & Suspension Specs: 2003-2007 Cadillac CTS

The first-generation Cadillac CTS was introduced in 2003 and ended production in the 2007 model year. The Cadillac CTS was built on GM’s rear-wheel drive Sigma platform. The CTS for years 2003-2007 came with two suspension packages­ – standard and sport. The packages have two different alignment spe… More
 
Tech Tip: New Caster/Camber Adjustments for Old Ford Ranger

The cam bolt and nut kit that was used for adjusting caster and camber on all torsion bar and coil spring front suspensions prior to 2004 has been discontinued. Now, if the caster and camber settings need to be adjusted, a washer must be installed. The right-hand upper control arm design changed from… More
 
Alignment and Scan Tools

How can centering a steering wheel during an alignment cause a vehicle to turn a blind eye? In the past two years we have seen more vehicles on the market with stability management and adaptive cruise control. If a vehicle with one of these systems comes into your shop More
 
 

 

 

 

You May Also Like

HVAC Sensors: More Than Just Temperature

When a driver sets a temperature in the control head of an HVAC system, what does it mean to the vehicle? Seventy-two degrees could mean many different settings depending on the outside temperature, humidity and even the position of the sun.

When a driver sets a temperature in the control head of an HVAC system, what does it mean to the vehicle? Seventy-two degrees could mean many different settings depending on the outside temperature, humidity and even the position of the sun.

When a passenger decides that 70 degrees is a better temperature for their zone, things get even more complicated. Automatic Temperature Control (ATC) systems require a complex array of internal and external sensors that include ambient air temperature sensors, interior temperature sensors, outlet duct and evaporator temperature sensors, pressure sensors, humidity sensors, blend door position sensors and sunload sensors.

Nearly 5,000 To Participate In Auto Value, Bumper To Bumper ‘Festive Walk’ To AAPEX 2018

On Thursday, Nov. 1, nearly 5,000 Auto Value and Bumper to Bumper automotive professionals wearing matching yellow shirts will begin their “festive walk” from the Mirage hotel to AAPEX 2018 at the Sands Expo, temporarily shutting down the busy Las Vegas Boulevard along the way.

Drive Belt Checklist: What Are You Missing?

You might have only one chance to sell a customer a new serpentine belt. With belts lasting roughly 90,000 miles, proper inspection at the time of failure is critical not only for selling the belt, but also for ensuring add-on sales and better customer satisfaction.

VIDEO: Using Airflow To Sell Cabin Air Filters

Andrew Markel introduces an inexpensive tool that can assist in selling cabin air filter replacements. Sponsored by Auto Value and Bumper to Bumper.

airflow-selling-cabin-air-filter-video-featured
Air Conditioning Odor Causes

Air conditioning odors typically result from the uncontrolled growth of bacteria and other microorganisms in the evaporator. Research by independent laboratories has found fungi such as Aspergillus, Cladesporium, Penicillium and others growing on cooling coils and other A/C system areas.

ac air conditioning smells featured
Other Posts
Bolster Your Steering and Suspension with Delphi!

A vehicle’s steering and suspension system is integral to its ride, handling, safety, and must always be up to the job–that’s where Delphi comes in. All Delphi chassis parts undergo rigorous dimension, material, durability, temperature, and performance tests to ensure they meet or exceed OE specifications at every turn. Because Delphi’s debut in steering and

Climate Control Modules

HVAC control modules may fail when the contacts and switches become inoperable. Sponsored by The Group Training Academy.

Dorman Launches 300+ New Products In November

Among the new products is an OE FIX climate control module designed to fit 1.7M Chevrolet Express & GMC Savana vehicles.

Curing Springtime Air Conditioning Smells

Air conditioning scents can come from a host of things.