Tech Tip: Kia Constant Variable Valve Timing (CVVT) Oil Control Valve Inspection – UnderhoodService

Tech Tip: Kia Constant Variable Valve Timing (CVVT) Oil Control Valve Inspection

This bulletin provides information related to the Oil Control Valve (OCV) used in Constant Variable Valve Timing (CVVT) systems. If, at any time, the OCV is suspected as a cause of rough idling, poor acceleration, camshaft timing misalignment-related trouble codes, misfire-related trouble codes, etc., on a Kia vehicle equipped with a CVVT system, be sure to perform the OCV inspection procedure below before replacement.

This bulletin provides information related to the Oil Control Valve (OCV) used in Constant Variable Valve Timing (CVVT) systems. If, at any time, the OCV is suspected as a cause of rough idling, poor acceleration, camshaft timing misalignment-related trouble codes, misfire-related trouble codes, etc., on a Kia ­vehicle equipped with a CVVT system, be sure to perform the OCV inspection procedure below before ­replacement.

If the OCV operates normally, inspect for other ­engine malfunctions. Do not replace the OCV.

Note: Make sure the oil filter is OE; aftermarket oil filter flow rates differ and may affect the CVVT ­system’s performance. See Fig. 1. figure 1

Related Diagnostic Trouble Codes:

P0011 – “A” camshaft position – Timing over-­advanced or System performance (Bank 1)

P0012 – “A” camshaft position – Timing over-­retarded (Bank 1)

P0014 – “B” camshaft position – Timing over-­advanced or System performance (Bank 1)

P0015 – “B” camshaft position – Timing over-­retarded (Bank 1)

P0016 – Crankshaft position-Camshaft position ­correlation (Bank 1 Sensor A)

P0018 – Crankshaft position-Camshaft position ­correlation (Bank 2 Sensor A)

P0021 – “A” camshaft position – Timing over-­advanced or System performance (Bank 2)

P0022 – “A” camshaft position – Timing over-­retarded (Bank 2)

P0300 – Random/Multiple cylinder misfire detected

Basic Inspections:

– Monitor the waveforms of the crankshaft and camshaft position sensors with GDS.

– Check if the OCV connectors are securely connected and the pin tension is correct.

– Check that OCV connector seals are well seated; LH and RH OCVs are installed in place.

Note: The LH and RH OCV connectors are different in colors on V6 configurations.

– Measure resistance between the OCV power and ground terminals.

  > If resistance is within specifications, proceed to the OCV Test: Determine if OCV operates normally by providing 12V power and ground.

    – OCV is operating as designed; inspect other ­related areas.

  > If resistance is not within specifications, replace the affected OCV. (See chart below.)

OCV Supplier OCV Coil resistance (at 68° F)

Denso             6.9 ~ 7.9 Ω

Delphi             6.7 ~ 7.7 Ω

Siemens          6.8 ~ 8.0 Ω

– If the OCV does not move or cycle, examine for foreign objects like flashing or aluminum chips ­inside the OCV.

  > If no foreign objects are found, replace the OCV. 

  > If foreign objects are found in the OCV, remove the foreign material and then verify that the DTC or driveability concern is corrected.

1. Measure the resistance between the OCV power and ground terminals.

Measured Resistance (68° F)          Action to Take

Denso (6.9 ~ 7.9Ω)                  Check if the OCV

Delphi (6.7 ~ 7.7Ω)                  operates normally by

Siemens (6.8 ~ 8.0 Ω)             providing 12V power.

                                                (See Step 2.)

Infinity                                      Open circuit →

                                                Replace the OCV.

Abnormally low or                   Short circuit →

zero resistance                        Replace the OCV.

 

2. Check if the OCV operates normally by providing a 12V power supply. Do not apply voltage for longer than five seconds at a time; do not overheat the OCV windings. figure 2

Note: Careful attention is necessary to avoid a short circuit when providing the OCV with 12V power ­because the spacing between the OCV power and ground terminals is very narrow.

3. When 12V power is provided to the OCV, the OCV must move forward as shown in Fig 2.

A: Maximum retarded valve timing condition (12V not provided), Normally open. Figure 3

B: Maximum advanced valve timing condition (12V provided), Closed when energized.

4. If the OCV does not move forward, examine it carefully for a foreign object like an aluminum chip or flashing, which maybe jammed inside the OCV passage. See Fig. 3.

– Blow out the foreign object using compressed air, reuse the OCV and then verify that the fault is corrected.

The OCV can be replaced for the following conditions:

• Resistance is out of specification

• Valve does not move when voltage is applied

• Foreign debris cannot be removed from the OCV.

Courtesy of Kia Motors America.

 

 

You May Also Like

Lifter Deactivation

The area of contact between the lifters and cam lobes is the highest loaded surface inside an engine.

The basic function of a valve lifter is pretty simple. It sits on the camshaft and transfers the motions of the cam lobe up through the pushrods and rockers to open and close the valves. The size and shape of the cam lobe under the lifter (multiplied by the ratio of the rocker arms) determine valve lift and duration. As such, the lifter just follows the motions of the cam. But, it does play a role in valvetrain lash (clearance) and noise.

Alternator Testing For No Charge Conditions

Many alternator problems turn out to be nothing more than a bad connection at the alternator or a bad wiring harness.

Understanding Coolants

All-season coolant used inorganic acid technology and worked great for almost 30 years.

Ignition System Do’s and Don’ts

Why do ignition systems give technicians problems when diagnosing ignition-related misfires? The answer is that some technicians use tests that might give inconclusive results or do damage to the coil or drivers inside a module.

Tools To Service Serpentine Belts

Servicing the serpentine belt on some vehicles is a tough task.

Other Posts

Ignition Coil Output

To see inductance inside the primary windings, use an amp probe placed around the positive wire for the ignition coil.

Hybrid Vehicle Fluid Maintenance

There are opportunities your shop can’t pass up just because the car or SUV has a hybrid badge on the back.

Using a Scope

Ignition coil and plug diagnostics.

Scope-diagnostics
Repairing Wiring Harnesses

A guide to probing and poking.