- Page 2 of 2

Top 10 Fuel Pump Fails

5. OBDII Vehicles: Check The Fuel Pump with Your Scan Tool

Activating the fuel pump relay with a professional computer scan tool is usually the quickest way to test many fuel pump applications. Most post-1996 OBDII vehicles have adopted a similar method that uses bi-directional controls found on most professional scan tools to test fuel pump operation.

4. New Pumps Have No Set Pressure

Most returnless fuel pump systems vary pressure by changing a pulse-width modulated signal to the fuel pump. If you splice in an analog pressure gauge, you will see pressures rapidly changing as demands on the engine change. This is normal for most late-model vehicles.

3. No-Communication Problems Unsolved

If the vehicle has any “loss of communication” codes, like U1000, resolve those problems first before diagnosing or replacing a fuel pump. While these codes may seem like they have nothing to do with the fuel pump, often a dead module or short in the serial bus can result in a no-start condition.

2. Not Talking to the Customer

The customer can be a wealth of information when it comes to fuel pump diagnostics. Not mining them for information can lead to a comeback. You may have a repeat customer that is experiencing lean codes and fuel system component damage, indicating a failed fuel pump or leaking injectors. Ask them if they fill up at a pump with a yellow cover.

1. No Gas

A driver with a fuel pump problem always seems to either fill the tank to the brim or leave it bone dry. Always confirm that the vehicle has fuel before replacing the fuel pump.

You May Also Like

Belts and Pulley Alignment

A misalignment of the plane of the belt can occur when a pulley is not parallel to the other pulleys on the belt drive system.

Drive Belt Alignment Alignment is key to the health of an engine belt. The belt drive system is designed to create friction between the grooves on the belt and pulley to transfer power from the crankshaft to the alternator, water pump or power steering pump. If the grooves on the belt do not align with the pulleys, the friction won’t be evenly applied and can result in wear and noise.

Alternator Testing For No Charge Conditions

Many alternator problems turn out to be nothing more than a bad connection at the alternator or a bad wiring harness.

10 Timing Belt Tips

Here are the some key installation and service tips to make your next timing belt job just a little easier.

How (And Why!) To Clean An Engine

Beauty is more than skin deep. Here are 11 steps to help clean any car’s engine compartment.

Aging Plastic Intake Components May Cause Leaks

BMW valve covers and intake manifolds made of plastic are susceptible to warpage and gasket failure.

Other Posts

Diagnosing Misfires

What if there are no codes and a misfire is intermittent? This is where it gets complicated.

Lifter Deactivation

The area of contact between the lifters and cam lobes is the highest loaded surface inside an engine.

Understanding Coolants

All-season coolant used inorganic acid technology and worked great for almost 30 years.

Ignition System Do’s and Don’ts

Why do ignition systems give technicians problems when diagnosing ignition-related misfires? The answer is that some technicians use tests that might give inconclusive results or do damage to the coil or drivers inside a module.