AfterMarketNews Auto Care Pro AutoProJobs Auto-Video.com Brake&Frontend BodyShopBusiness Counterman EngineBuilder Fleet Equipment ImportCar Motorcycle & Powersports News Servicio Automotriz Shop Owner Tire Review Tech Shop Tomorrow's Tech Underhood Service

Inside The Bosch Xperience Mobile Technician Training

Robert Bosch LLC has been bringing technician training straight to the shop this year with its Bosch Xperience mobile tour, and when it rolled into The Swedish Solution in Orange Village, Ohio, a team of editors from Babcox Media had to check it out. In...

Read more...

Oklahoma Shops Organize To Join Auto Care Association

The auto shops in Tulsa, Okla., are organizing an effort to all join the Automotive Service Association in order to improve the overall service levels of the city. ABC Channel 8 in Tulsa, Okla., has the details: Randy Calley of Same Day Auto Repair...

Read more...

Service Adviser Pay Program Tips That Work

If you are looking to drive up your profits, you need to ensure you have service advisers that have the right attitude, aptitude and ethics. They will need to have the natural talent to sell, they will need to be well trained, and they will need to have...

Read more...

Mercedes-Benz: Installation guidelines for Smart Car front wheel bearing

The typical solution for replacing the front wheel hub on a 2008-‘13 Mercedes-Benz Smart Car is a front wheel hub assembly, including a front wheel hub and knuckle. However, with a wheel hub-only ­solution for the Mercedes Smart Car, like the one offered...

Read more...

Kia: Uncovering Unperformed Maintenance

While some vehicle problems will motivate the customer to make an appointment, an equal amount of Kia repair opportunities will be discovered as the vehicle is being serviced. If you’re not already doing so, always encourage your customers to keep...

Read more...

The Evolving Oil Change Market

The only constant in the oil change business is change itself, especially if you’re trying to maintain an inventory of engine oil for all makes and models of vehicles. Since Volkswagen began ­requiring application-specific engine oil in the mid-1990s,...

Read more...

Speed Sensor Diagnostics: The 'If’s' of Sensors and Speed Explained

If all of the wheel speed sensors are generating a speed signal, and they all agree, the wheel speed sensor (WSS) is not an issue, but something else might be, possibly an intermittent wiring fault in one of the WSS circuits. If one of the WSS...

Read more...

What is Brake Noise? The Basics of Diagnosing NVH

What does your shop do when a brake noise complaint enters the service bays? Does it end up hurting productivity for the rest of the day as a technician randomly applies lubes, pastes and sprays to the brake system hoping that the problem will be...

Read more...

How Does a Dual Clutch Transmission Work?

Dual clutch transmissions are like ­having two manual transmissions shifting together while being controlled like an automatic transmission. This is the transmission of the future because it is lighter than an automatic and is just as ­efficient...

Read more...

John Heist Appointed Chairman of ETI's Mechanical Systems Group

STAR EnviroTech’s OE Account Manager, John Heist, has been appointed to the position of Chairman of ETI’s Mechanical Systems Group (MSG). He is also one of the newer members of ETI’s Board of Directors. MSG supports manufacturers of tools and...

Read more...

Snap-on Offers Top 14.2 Reasons To Upgrade To Latest Diagnostic Software Release

Keeping the diagnostic tools up-to-date is critical, because without the latest vehicle coverage, professional technicians simply cannot service as many vehicles in a day. Snap-on Software Upgrade 14.2 supercharges the Snap-on family of diagnostic tools...

Read more...

Tell Us Your Top 5 Tools and Win!

Send in your list of your five favorite tools and equipment that help you most in the shop, and you could be chosen to win a $25 gift card for Bass Pro Shops. From scan tools to flashlights, impact wrenches to on-car brake lathes or computer systems...

Read more...

Home Cooling Tech Tip: Erratic Fluid Level Readings/Filler Tube Leaks in Ford Vehicles

Print Print Email Email

figure 1

Vehicles affected: Ford: 2000-’07 Taurus and Windstar; 2004-’07 Freestar; Mercury: 2000-’05 Sable; 2004-’07 Monterey

Some of the above vehicles, equipped with a 4F50N, AX4N or AX4S transaxle, may exhibit an erratic fluid level reading on the transaxle dipstick and possible leaks around the filler tube and grommet.

The condition may be due to a restricted transaxle vent.

Repair the transaxle vent restriction by replacing the transaxle vent with a 90° vent stem, small hose clamp, two tie raps and 24” (61 cm) of 5/16” (8 mm) vacuum hose.

The 5/16” (8 mm) vacuum hose will be routed from the 90° vent on the transaxle back to the cowl area, next to the brake master cylinder and tie rapped in place with the end of the hose facing down.

Refer to the following Service Procedures.

figure 2Note: On Windstar, Freestar and Monterey vehicles, seal the cowl panel grille (cowl to vent panel) area; see TSB 06-14-10.

Note: Leaks may be misdiagnosed as coming from the pan gasket. Always follow workshop manual, Section 307-01 to locate the source of a leak, and leak check with black light and dye.

Service Procedure
1. Disconnect the mass air flow (MAF) sensor electrical connector.

2. Disconnect the crankcase vent tube(s) from the air cleaner outlet pipe.

3. Loosen the clamp and disconnect the air cleaner outlet pipe from the throttle body.

4. Release the air cleaner housing clamp(s).

5. Separate the air cleaner cover from the air cleaner tray.

figure 36. Windstar, Freestar and Monterey only: Remove the cowl panel grille by following the procedure in TSB 06-14-10.

7. Disconnect the shift cable if located over the top of the vent.

8. Remove the vent; pull straight up on the vent with locking pliers, or carefully pry the vent from the transaxle case.

9. Install the replacement 90° vent stem.

 

– Windstar, Freestar, Monterey, Taurus and Sable with column shifter: Must face to the right rear of the vehicle with the flat edge of vent base parallel to the chain cover boss (Figure 1).

 

– Taurus and Sable with floor shifter: Must face to the rear of the vehicle with the flat edge of vent base parallel to the chain cover boss (Figure 2).

 

10. Install one end of a 24” (61 cm) long piece of 5/16” (8 mm) vacuum hose to the 90° vent stem and secure with a small hose clamp.

 

11. Route the vacuum hose back and up to the cowl area and down next to the brake master cylinder. figure 4

 

Carefully tie rap the hose in place next to the brake master cylinder (do not tie rap to brake lines), be sure the end of the hose is facing down and not directly above anything hot.

 

– Windstar Freestar and Monterey (Figure 3, 4 and 5)

 

– Taurus and Sable with column shifter (Figure 6)

 

– Taurus with floor shifter (Figure 7)

 

12. Connect the shift cable, if removed.

 

figure 513. Install the air cleaner cover and outlet pipe.

 

Note: Use the alignment notches to correctly align the air cleaner cover to the air cleaner tray.

 

14. Install the air cleaner housing clamp(s).

 

15. Connect the air cleaner outlet pipe to the throttle body and tighten to 35 lb.-in. (4 Nm).

  figure 6

16. Connect the crankcase vent tube to the air cleaner outlet pipe.

 

17. Connect the MAF sensor electrical connector.

 

18. Windstar, Freestar and Monterey only: Follow TSB 06-14-10 to seal and install the cowl panel grille.

 

 

 

 

 

 

Figure 7

 

Courtesy of Mitchell 1.

The following two tabs change content below.
Latest articles from our other sites:

Fel-Pro Introduces Three Exclusive Head Gasket Sets For Popular Subaru Engines

Federal-Mogul Motorparts’ Fel-Pro Gaskets brand has introduced three PermaTorque MLS multi-layer-steel head gasket sets for a variety of popular 2.5L engines used in late-model Subaru passenger vehicles....More

Arnott Enhances BMW Aftermarket Air Suspension Line

Arnott Air Suspension Products, a leader in aftermarket air suspension products and accessories, recently announced a significant enhancement to its BMW aftermarket air suspension product line with the...More

Nissan Group sees 11 percent increase in July

Nissan Group announced total U.S. sales for July 2014 of 121,452 units, an increase of 11.4 percent over the prior-year and a July record. Nissan highlights: Nissan Division set a July record with...More

Fiat 500 six-speed automatic transmission available to try at Abarth Track Experience

With the addition of three new stops on the 2014 schedule, Fiat 500 Abarth owners will now have more opportunities to develop their driving skills in the one-day Abarth Track Experience. The Fiat...More

Clutch Repairs Made Easy: Making Use of Something We Normally Throw Away

Clutch replacement is a job that normally takes a good bit of time, and we want the job to go right the first time. Whether it’s a 4-wheel drive Ford F-450 or a Chevrolet Cobalt, we don’t want...More

Custom Wheels and TPMS: What Are Your Options?

Selling, mounting and balancing custom wheels can be a profitable business, but what about tire pressure monitoring system (TPMS) sensors? According to the National Highway Traffic Safety Administration...More

John Heist Appointed Chairman of ETI's Mechanical Systems Group

STAR EnviroTech’s OE Account Manager, John Heist, has been appointed to the position of Chairman of ETI’s Mechanical Systems Group (MSG). He is also one of the newer members of ETI’s Board of...More

Snap-on Offers Top 14.2 Reasons To Upgrade To Latest Diagnostic Software Release

Keeping the diagnostic tools up-to-date is critical, because without the latest vehicle coverage, professional technicians simply cannot service as many vehicles in a day. Snap-on Software Upgrade 14.2...More