Tech Tip: Hyundai Timing Belt and Chain Replacement on 1996 Elantra Models – UnderhoodService

Tech Tip: Hyundai Timing Belt and Chain Replacement on 1996 Elantra Models

This bulletin describes the valve timing procedures necessary when installing a timing belt or transfer drive chain on 1996 Elantra models. The importance of this information cannot be over-emphasized, because improper valve timing can result in driveability problems, such as loss of power, poor idle quality and, in severe cases, stalling and cylinder head damage.

This bulletin describes the valve timing procedures necessary when installing a timing belt or transfer drive chain on 1996 Elantra models. The importance of this information cannot be over-emphasized, because improper valve timing can result in driveability problems, such as loss of power, poor idle quality and, in severe cases, stalling and cylinder head damage.

Timing Belt and Drive Chain Installation:

Caution: If the cylinder head was removed, the camshafts and crankshaft must be set to TDC before installing the head.

If camshaft(s) removal was necessary, follow steps 1-5. If camshafts were not removed, proceed to step 6.

1. Install the transfer drive chain onto the transfer gears. See Fig. 1. Note: Align the timing marks to the bronze-colored or punch-marked links on the chain.

2. Apply assembly lube and install the camshafts.
3. Install bearing caps, checking the marks on the bearing caps for proper location. See Fig. 2. Tightening Torque: 12-14 Nm (9-10 lb.-ft.).

4. Using a special service tool, p/n 09221-21000, install the camshaft oil seal. Note: Prior to installation, apply a light coat of motor oil to the internal and external surfaces of the seal.
5. Install the camshaft sprocket. Tightening Torque: 80-100 Nm (59-74 lb.-ft.)
6. Align the mark on the crankshaft sprocket to the protrusion on the front case.
7. Align the camshaft sprocket so that the hole in the sprocket web is on the top, and the marks on the sprocket align with the machined surface of the cylinder head. Note: The mark on the bearing cap must be visible through the hole in the sprocket.
8. Install the timing belt. Tension the belt so that it deflects 4-6 mm (0.16-0.24 in.) under a force of 2 kg (4.4 lbs.)
9. Using a suitable wrench, rotate the engine several complete revolutions, then recheck the timing marks and belt tension.

Technical service bulletin courtesy of Mitchell 1.

For more information on Mitchell 1 products and services, automotive professionals can log onto the company’s website at www.mitchell1.com.

You May Also Like

ASE Practice Tests Available Online

You can get a good idea of what to expect by adding the official ASE practice tests to your study plans.

The National Institute for Automotive Service Excellence (ASE) is reminding those preparing for ASE certification, or recertification, to consider taking the official practice tests as part of their test preparation process.

The official ASE practice tests cover the ASE automobile tests (A1 through A8), four medium/heavy truck tests (T2, T4, T6 and T8), automobile service consultant test (C1), automobile maintenance and light repair test (G1), automobile advanced engine performance specialist test (L1) and automobile parts specialist test (P2).

TransFix: What Happens When a Transmission Has a Harsh Shift?

Learn about the additives and conditioners that can rejuvenate the seals and eliminate varnish in the passages of the valve body.

AACF Celebrates 65 Years Serving the Aftermarket

AACF will be announcing more details about this commemorative fundraiser April 1st.

Tesla Model 3 TPMS Service

Resetting and programming TPMS sensors for a Tesla is a lot like any other vehicle, and the challenge is still the same: keeping the light off.

Bendix Releases Technical Materials for ADAS Support

They are designed to help technicians properly set up, inspect, and diagnose several components integrated with ADAS.

Other Posts

Dayco Adds Almost 30 Part Numbers in March

The 29 new part numbers will be available by the end of March for distributors interested in adding to their product coverage.

New Orleans RTA Selects New Flyer Electric Hybrid Buses

The New Flyer buses will be equipped with the Allison eGen Flex electric hybrid propulsion system.

Can You Jumpstart an EV?

First thing’s first: Find the LV battery, which could be anywhere in the vehicle.

Belts and Pulley Alignment

A misalignment of the plane of the belt can occur when a pulley is not parallel to the other pulleys on the belt drive system.