Johnson Controls Unveils Newly Renovated, World-Class Battery Technology Center and Test Facility – UnderhoodService

Johnson Controls Unveils Newly Renovated, World-Class Battery Technology Center and Test Facility

Johnson Controls Inc. (JCI) this week opened its newly renovated, state-of-the-art Battery Technology Center and Battery Test Facility at its Power Solutions headquarters in Glendale, WI. The facility is the largest energy storage technical center in North America, according to JCI.

Johnson Controls Inc. (JCI) this week opened its newly renovated, state-of-the-art Battery Technology Center and Battery Test Facility at its Power Solutions headquarters in Glendale, WI. The facility is the largest energy storage technical center in North America, according to JCI.

"Our Battery Technology Center and Battery Test Facility will ensure that we not only have the best products on the road, but that Johnson Controls will be a forerunner in developing the next generation of energy storage solutions for energy efficient vehicles," said Alex Molinaroli, president of Johnson Controls Power Solutions.

More than 46,000 square feet of existing lab and office space was redesigned in the Battery Technology Center (BTC) to enhance labs used to support mass battery production for JCI customers. The renovation was supported, in part, by the $299 million American Recovery and Reinvestment Act (ARRA) matching grant Johnson Controls received in 2009. In addition to the expansion enabled by the stimulus matching grant, Johnson Controls said it also made significant R&D equipment and scientific investments, including new labs at the University of Wisconsin-Milwaukee and the University of Wisconsin-Madison.

"Here, our engineers are testing, validating and readying for production the batteries that will go in the most energy-efficient vehicles that are on the road today," said Ray Shemanski, vice president and general manager for Johnson Controls Advanced Battery and CEO for Johnson Controls-Saft. "This includes a full technology range from advanced lead-acid batteries through Li-ion and alternate cell chemistries."

The newly renovated facility features the most high-tech equipment available, including a CT scanner, x-ray diffractometer and dry room. The renovation marks the first time the facility has been majorly overhauled since 1983.

"Technology advancements in the automotive industry to improve internal combustion engine fuel efficiency and emissions are driving demand for advanced batteries to support start-stop, hybrid and electric vehicle applications," added Mary Ann Wright, vice president for Power Solutions Technology and Innovation. "With the cutting-edge work we are doing here, we strengthen our position as the global leader in the energy storage industry."

The Battery Test Facility, which was built in 2007, was also re-designed. Its size increased by 50 percent to 9,000 square feet, and state-of-the-art equipment was installed for testing of advanced batteries in extreme conditions such as heat, cold and vibrations.

The ARRA grant and Johnson Controls’ matching investment have so far created 60 jobs at the company’s Power Solutions headquarters in Glendale, as well as 75 jobs in Holland, MI, at the company’s Johnson Controls-Saft Lithium-Ion manufacturing and pack assembly facility for hybrid and electric vehicle batteries.  At full capacity, that facility will employ more than 320 people.

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