Internal Engines – Parts and Problems
Porsche Engine Diagnostics: Misfire Codes, Fuel Trim Faults, Secondary Air Injection

Porsche has been building engines for decades that will literally fit in a suitcase, but are still able to put out horsepower that rivals many larger engines. Find out how to keep the Porsche Boxster engine running smoothly.

Nissan Tech Tip: DTC For Variable Valve Timing Control Function

On any 1996-2009 vehicle with variable vale timing, if the MIL is on with any of the following DTCs stored: P0011, P0014, P0021, P0024, P1110 or P1135, do not replace the variable valve timing solenoid valve or the sprocket(s) without performing the complete diagnosis indicated in the EC section of the service manual.

Second Generation Repairs: Servicing the GM 3800 Series II Engine

The GM 3800 Series II engine, introduced in 1995, is quite a different engine from its predecessor, the Series I engine. While the stroke for the 3.8L engine remained at 3.4″ (86 mm), and the bore remained at 3.8″ (97 mm), the engine architecture changed dramatically.

Federal-Mogul Offering Cash Rebates to Techs Who Purchase Qualifying Fel-Pro Gasket Sets

The Fel-Pro Save & Seal Event promotion will enable technicians to earn a $20 online cash rebate for the purchase and installation of qualifying Fel-Pro PermaDryPlus intake manifold gasket sets during the promotional period.

Tech Tip: GM Drivers Rattled By Engine Noise

Some GM truck, SUV and minivan owners may complain about a rattle-type noise coming from the engine area at approximately 1,800 to 2,200 rpm. The rattle-type noise may be caused by torsional vibration of the balance shaft. To fix the problem, follow the service procedure below for installing a new tensioner assembly kit.

Gearing Up for Timing Belt and Chain Work

Timing belts are a maintenance item on engines that have them, but what about timing chains? On most overhead cam engines that use a timing chain to turn the cams, there’s usually some type of chain tensioner or adjuster to keep the chain tight and to compensate for stretch as the chain ages. But on pushrod V6 and V8 engines, there is no chain tensioner to compensate for chain stretch. Consequently, after tens of thousand of miles, the chain loosens up, starts to make noise as it rattles against the front cover, and causes cam timing to retard. At this point the timing chain needs to be replaced.

Tech Tip: Honda Engine Service Essentials

While engine-related complaints aren’t common on Honda’s line of vehicles, problems may still arise from time to time. Import Specialist Contributor Bob Dowie walks you through head gasket repair, from diagnosis to estimating the job to gasket replacement, and also discusses the intricacies of timing belt replacement ….

Tech Feature: Engine Builders Have More Options Than Ever

The foundation of every engine is the cylinder block. Whether you are rebuilding a stock engine or building up a street performance engine, a circle track engine, drag engine, marine engine or whatever, you have to start with a good, solid block that’s machinable and free from cracks and other defects. That’s becoming more and more of a challenge in recent years because good cores for popular domestic engines are getting harder and ….

Tech Tip: Piston Ring Installation in Smaller Bores

The event of engine downsizing has caused many changes in almost every engine component. Piston rings are no exception. They have been reduced in diameter as cylinder bores have become smaller, with corresponding width and wall reductions. Compression rings 1.5 mm wide (.0575") are becoming more common then rings which are 2.0 mm (.0775") or wider ….

Servicing Solutions: Falling into an ‘Oil Leak’ Trap

Your customer’s Volvo has an oil leak. You think you do everything right. You add dye and see the rear main oil seal leaking. The repair goes smoothly, the customer is happy…for about two weeks. Then the rear main oil seal is leaking again, and he wants to know why. This is not an isolated

Tech Tip: Tackling Timing Belts

Several years ago, the phone rang about 10 a.m. with a voice on the other end introducing herself as the service writer for a well-known import shop in a nearby state. The conversation revealed that the son of a very good customer had broken the timing belt on his 2000 Toyota Pathfinder. Based upon the mileage of the vehicle, the import shop had previously recommended a timing belt replacement on the 3.4 L engine, but the owner had postponed the ….

Under Pressure: Piston Service For Light Truck Diesels

The diesel engine market has been rapidly changing in recent years. Higher fuel prices and changes in emission regulations have brought about a whole new generation of clean diesel engines in both the light- and heavy-duty truck markets. According to the Diesel Technology Forum (www.dieselforum.org), particulate emissions from new on-highway diesel engines have been reduced