It was Saturday, June 11, 2011, at 8:30 in the morning. I had just arrived at
an automotive repair facility located in Merriville, IN, owned by a very good
friend of mine.
We greeted each other and shared a pleasant conversation that lasted throughout
the day. My friend was preparing to go on a well-deserved vacation to see his
grandchildren who live out of state and he was very interested in getting a
particular vehicle repaired prior to his departure. I listened with all
intensity as he shared with me stories of family and devotion. For my colleague
and me it was a day of bonding that would ultimately teach me the most valuable
of life’s lessons.
The reason for my visit that morning was the challenge of a 2008 Chrysler 300
VIN Code R with a 2.7L engine. This vehicle appeared to operate properly until
it reached cruising speed, and then once cruising speed was obtained, the
vehicle would actually hiccup and set a pending code for P1128 and P1129. This
hiccup could more accurately be defined as a “fishbite” reaction that was felt
at cruising speed.
There were also rare occasions where the vehicle would even stall. Once the
stall would occur, the vehicle would continue to operate without any other
issues pending. Per our test drive, we both verified the concern on our subject
vehicle; we then proceeded to the service information to look up the definition
of these pending codes that were set. The code descriptions were as follows:
“closed loop fueling not achieved” for bank 1 and bank 2.
Our next step was to check for bulletins that might address this strange issue.
A search was done in reference to the codes obtained and bulletin number
18-005-11 was indicated. The following statement below provides a general
overview:
Freeze-frame report, page 1
This bulletin involves flash reprogramming the Powertrain Control Module (PCM)
on certain vehicles and then verifying the condition has been corrected. If
necessary, your next step will be to add a shim to the crank sensor, then
verifying the condition has been corrected and, only if necessary, replacing
the flexplate.
Freeze-frame report, page 2
This was confusing at first glance to this observer as I could not see a direct
correlation between the crank sensor and the fuel-related pending codes that
had set. I carefully reviewed the trouble code charts and was able to get the
following information as to what should be checked:
FUEL DELIVERY SYSTEM
ECT SENSOR, WIRING OR CONNECTORS
MAP SENSOR, WIRING OR CONNECTORS
O2 SENSOR, WIRING OR CONNECTORS
ENGINE MECHANICAL SYSTEM
POWERTRAIN CONTROL MODULE (PCM)
We began our diagnostic journey by checking the fuel system; the pressure,
volume and amperage were evaluated. The following data was obtained:
Pressure: 60 psi
Volume: 55 gph
Amperage: 6.72 amps
The fuel system appeared to be working as designed. See
Photos 1-3.
Upon a second review of bulletin 18-005-11, it provided the following
statement:
Note: P0339 - Crankshaft Position Sensor Intermittent must be set along with
the other DTCs listed above. If P0339 - Crankshaft Position Sensor Intermittent
is not set, then this bulletin does not apply.
Diagnosis
A snapshot was taken of the data when the fault occurs. (If you’d like to see
the image, it requires that you have to have wiTECH, however, below is
the freeze-frame report.
The first observation is a drop in PCM voltage sense from 14.7 volts to 13
volts,
Figure 1. The second observation noted was a drop in engine rpm from
1,500 rpm to less than 230 rpm,
Figure 2. A third observation yields a
reduction in MAP sensor pressure from 10.8 psi to 8.8 psi,
Figure 3. The final
observations that were noted per the snapshot are three additional PIDs
(parameter identification data), namely: cam sync state, crank sync state and
cam crank difference. See
Figures 4-6.
It was clear that there may be a correlation between how the data was affected
per these PIDs. Looking to repair the vehicle that day, my friend inserted a
shim and then we test-drove the vehicle again. While the vehicle no longer
stalled, the pending codes still came back. It was getting somewhat late and we
both decided that we would battle this one once he returned from his trip to
see his grandchildren.
A few weeks later, I got a call from my friend indicating that he had returned
and was ready for battle. We also shared our excitement about attending a
training conference on automotive diagnostics that we would attend later in the
month.
He made me feel that we and others with this common interest were all a
part of a diagnostic family. I have always been a strong advocate for training
in our industry and he too shared this vision.
Prior to our conversation ending that day, he indicated that he had made
arrangements for us to look at the subject vehicle again on a Saturday in
September 2011. I agreed to our meeting and looked forward to solving this
problem and ended our conversation by saying goodbye. I was saddened to find
out that later that evening my friend unexpectedly passed away. The snapshot
data taken represents the last time we would work together, it is a moment in
time. I am in search of this vehicle for evaluation and its conclusion. It is
the hope of this observer that I will be able to provide a definite conclusion
to the repair in honor of my friend, Gary Zar.
I would ask that you join me in reviewing the data provided and send your
comments to me at carlton196100@yahoo.com. This Pulling Codes case is yet to be
solved.
Gary Zar was part of a large automotive diagnostic family.
Our training group has spent many weekends in search of additional knowledge in
our field. The passion and drive he displayed was second to none. He will truly
be missed by all of us.
About the Author
Carlton Banks
carlton196100@yahoo.com
Technical Contributor for TechShop, Carlton is an emissions trainer for three Midwest states. He's made it a mission to find the truth in emissions-related codes.
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